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【奋进强国路 阔步新征程】湖北山铁智能装备有限公司首台卧式非正交五轴加工中心出厂 填补该项产品的国内空白

2024-12-03 17:51  

远安融媒讯(记者 余泽佳 通讯员 郦启洲)机床是制造机器的机器,是工业母机,高精度五轴加工中心机床的制造能力则代表了机床制造业的高水准,也是工业发展水平的重要标志之一。11月18日,湖北山铁智能装备有限公司自主研发的首台卧式非正交五轴加工中心,正在进行装箱打包,即将发往省内一家生产汽车部件的公司。

走进湖北山铁智能装备有限公司,一批刚参展回来的展示机床正有序陈列在工厂内,其中由公司自主研发打造的卧式非正交五轴加工中心更是国内首家生产。据悉,五轴加工中心的用途非常广泛,多用于航天航空、汽车零部件、模具行业等高技术加工产业制造,主要针对一些复杂、多曲面的加工。

五轴加工中心是通过五轴综合运用两个回转轴和三个直线轴的联动,实现复杂多面,三维曲面等复杂加工任务。公司技术部部长杨响阳介绍:“我们现在研发的是一台卧交五轴正交的加工中心。特别的地方就相当于传统的卧夹的话,它是多了两个轴,而且我们这个是非正交的,它是比那种常见的摇篮似的,它刚性更强,加工方面更广。”

2019年,湖北山铁智能装备有限公司通过招商引资落户远安,致力于高端智能装备的研发制造,是国家高新技术企业,湖北省专精特新小巨人企业,已拥有20多项专利,其中发明专利6项。自主研发出十多款独具特色的机型,实现非正交高精度DD直驱转台、伺服控制驱动器、永磁同步伺服电主轴等核心功能部件自主研发生产,国产率高达95%,自产率达80%。

目前,湖北山铁智能装备有限公司主要生产具有差异化的产品,为客户进行个性化订制。其产品主要应用于航天航空高难度高精度的零部件加工、汽车工业领域复杂多面零件加工、医疗器械、模具制造等领域。公司总经理蒋木勇介绍:“我们公司一直致力于数控机床行业,已经有二十多年,来到远安以后,我们也不断地在研发、开发。然后我们生产的机型主要做一些差异化的、复合化的一些高智能的数控装备,打破一些常规的理念、结构。目前我们最新推出的一款非正交五轴加工中心,这款机型是目前国内我们首家在生产的。我们的非正交相对于正交五轴加工中心,它的优势在刚性上、在动态响应上都有非常出色的表现。我们的客户其实遍地全国各地,也有一部分出口国外,像俄罗斯、乌克兰、法国、墨西哥我们都有客户。国内合作的企业也比较多,主要是一些汽车零部件的一些加工企业。”

自主研发能力是企业的灵魂和企业核心竞争力的衡量标准,在卧式非正交五轴加工中心的研发过程中,不仅仅是需要开发资金的投入,更是湖北山铁智能装备有限公司研发团队在先进技术上的一次次攻关克难与突破自我。杨响阳介绍:“加工难度主要在于,因为这台机器是我们第一次做,也是国内目前第一台,所以说加工是很有难度的,我们也是摸着石头过河。然后我们也是经过反复地加工,然后反复地测量才达到一个产品的一个要求。在加工过程中,我们在蒋总的带领下经过反复地测试,反复地摸索,经历了漫长的一个多月的时间把这个零部件把它做出来了,也达到了我们合格的要求。”

 蒋木勇表示:“创新对我们这个行业来讲是非常重要的,因为我们走的路一直走的是差异化,不雷同于国内其他企业的一些机型,我们很多结构设计都是颠覆性的设计。我们从第一款机型,立轨车床这款机型开始,我们就是颠覆性设计,在国内是没有的,很多人是不能理解的,然后后面陆续几款机型出来,包括在远安开发的双刀塔立车,这款机型也是我们申请专利,也是国内没有的。包括现在这款五轴非正交卧夹也是在国内没有的。创新是我们企业发展的源泉,也是我们赢得客户的一个重要的渠道,也是我们的核心竞争力,我们只有做出更强更优的设备、更先进的设备,才能赢得发展。”

企业的发展离不开技术创新,同样也少不了政府政策的大力支持。湖北山铁智能装备有限公司在研发过程中,远安优厚的政策扶持,良好的营商环境,帮助解决了企业在研发资金、开拓市场等方面的难题,助力了企业的蓬勃发展。

远安县经信局党组成员、总经济师黄天友表示:“我局积极培育科技创新主体,支持企业申报国家高新技术企业,在企业融资过程当中,我们积极对接金融机构,解决企业的融资需求,在为企业解决在科技创新当中的经费,争取科技项目资金,支持企业创新发展。下一步我们还将支持企业参加展会,为企业拓展市场,我们将通过创新的积极性为企业营造更好的营商环境,为企业做好服务。”

一审:刘世卫

二审:周大威

三审:陈大春

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